Artificial rice generally refers to fast-cooking rice that needs to be cooked quickly for a short period of time. This product uses rice flour as raw material, adds a variety of grain flour or nutrients, uses extruder extrusion technology to change the internal structure of rice flour, and then cuts it into rice grain shape through a special mold, and then uses fluidized bed drying. It can be dried and dewatered by using machine, microwave dryer, multi-layer mesh belt dryer, etc., to fix the internal molecular structure of the rice, prevent regeneration, and then pack it after cooling.
Introduction of artificial rice production line:
1、Process flow: crushing – batching – mixing – extrusion molding – vibration drying – secondary drying – cooling – packaging
production system:
(1) Crushing system: Crushing is the process of crushing large materials into smaller particles or powders, which can reduce the particle size and increase the specific surface area. A fine powder improves dispersibility and makes the mixture homogeneous.
(2) Fully automatic raw material preparation and feeding system: microcomputer control, accurate weighing.
(3) Extrusion system: The extruder can realize one-key start, real-time data storage of the host, real-time monitoring, alarm and reminder functions. The twin-screw extruder is designed by 3D software, simulated and automatically tested by computer to ensure that the requirements are met.
(4) Vibration drying system: the damage to the surface of the material is small. Can be used for drying fragile materials. Uniform fluidization, no dead voids and blow-through, and uniform drying can be obtained. Good adjustability and wide application. The thickness of the material layer, the speed of movement in the machine and the change of the full amplitude can be adjusted steplessly. A fully enclosed structure is used. Effectively prevent cross-infection between materials and air, and the working environment is clean. The material enters the machine from the feeding port. Under the action of the vibration force, the material is thrown in the horizontal direction and moves forward continuously. After the hot air passes through the fluidized bed and exchanges heat with the wet material, the dry material is discharged from the discharge port.
(5) Continuous belt drying system: external air circulation system, high efficiency and low energy consumption; variable frequency speed regulation, adjustable baking time and temperature; low temperature drying, better retention of nutrients in rice grains
(6) Cooling system: high-efficiency rapid cooling system, the temperature of the product after cooling does not exceed 3-5 ℃ of room temperature.
(7) Packaging system: It is equipped with a fast packaging machine, which is efficient and stable.
2、Scope of application:Travel, outdoor, aviation, high-speed rail, central kitchen, automatic catering, automatic food vending machines, etc.
3、Output：300-400kg/h 600-800kg/h 900-1200kg/h
The advantages of artificial rice:
(1) Save costs, develop new products, and improve the economic benefits of enterprises
The production of artificial rice has a wide range of raw materials, which can make full use of local natural resources and by-products in the grain processing process, such as corn meal, potatoes, etc. These by-products often contain high nutritional value, and the full use of by-products improves the rice finishing process. conversion rates and lower costs.
(2) Nutritional enhancement, stable ingredients
The artificial rice processing method is to mix nutrients and rice flour to make rice grains again, so the distribution of nutrients is more uniform, the amount of added nutrients is easy to control, and the stability is good.
(3) Specific functions
For people of different ages, genders, nature of work and in different physiological and pathological conditions, the nutrients they need are different. Artificial rice can easily carry out amino acids, vitamins, inorganic salts, and other functional functions according to the nutritional needs of different human bodies. Material strengthening has high utilization value.
The whole production process of the artificial rice production line of Shandong Arrow Intelligent Equipment Co., Ltd. is simple and easy to operate: the broken rice is crushed and mixed with a certain amount of water, oil, etc., at a certain temperature, the raw materials are matured in the extruder, and then passed through the mold. After extrusion, it is formed into a rice shape, and finally the reconstituted rice grains are dried at low temperature. This extrusion technology effectively avoids the loss of nutrients, and thus becomes a nutrient-rich fortified rice, which is an ideal choice for many large and medium-sized food manufacturers.
