Instant rice porridge generally refers to instant porridge that can be consumed quickly after brewing in hot water for 3-5 minutes. The product uses rice flour as the raw material, adds a variety of grain flours or nutrients, uses extruder extrusion technology to change the internal structure of the rice flour, and then cuts the rice flour into the shape of rice grains through a special mold, and then uses a fluidized bed to dry Dryer, microwave dryer, multi-layer mesh belt dryer, etc. are used for drying and dewatering to fix the internal molecular structure of the rice to prevent regenerating, and just pack it after cooling. It’s ready to eat, convenient and time-saving, and you can enjoy delicious rice porridge in a few minutes.
- The production system of the instant rice porridge production line:
Crushing system-automatic batching system-extrusion system-pre-drying system-drying system-cooling system-automatic packaging system
Crushing system: Crushing is the process of crushing large materials into smaller particles or powders, which can reduce the particle size and increase the specific surface area. The fine powder can improve the dispersibility and make the mixture uniform.
Automatic raw material preparation and feeding system: microcomputer control, accurate weighing. After the batching system is completed, if there are many hosts, an automatic powder supply system can be selected.
Extrusion system: The extruder can realize one-key start, real-time data storage of the host, real-time monitoring, alarm and reminder functions. Our twin-screw extruder is designed by 3D software, simulated and automatically tested by computer to ensure that it meets the requirements. Ensure the accuracy and coordination between each component of the extruder. Stable processing and low noise are the best proof.
Microwave drying: Microwave technology uses the radiation conduction of electromagnetic energy. The microwave energy is transmitted into the material and absorbed by moisture and converted into heat energy instantaneously, generating violent molecular vibrations, obtaining kinetic energy, and realizing the vaporization of moisture. Utilizing the unique properties of microwaves, the moisture content of the newly prepared rice grains is reduced to a level suitable for preservation.
Vibration drying system: little damage to the surface of the material. It can be used for drying fragile materials. The fluidization is well-proportioned, there is no dead space and blow-through phenomenon, and uniform drying can be obtained. Good adjustability and wide application area. The thickness of the material layer, the moving speed in the machine and the change of the full amplitude can be adjusted steplessly. Using a fully enclosed structure. Effectively prevent cross-infection between materials and air, and the working environment is clean. The material enters the machine from the feed port. Under the action of the vibration force, the material is thrown forward continuously in the horizontal direction. After the hot air passes through the fluidized bed and exchanges heat with the wet material, the dry material is discharged from the discharge port. To
Cooling system: high-efficiency and rapid cooling system, the product temperature after cooling does not exceed room temperature 3-5℃.
Packaging system: equipped with fast packaging machine, efficient and stable.
- The technological process of the instant rice porridge production line:
Crushing – batching – mixing – extrusion – curing – pre – drying – drying – cooling – packaging
- Product types of the production line:
Artificial rice, instant rice, instant rice porridge, nutritionally fortified rice
